当前科技的迅速发展，带来了工业自动化时代。很多产品需要表面涂装的企业也逐渐选择自动涂装生产线。自动涂装生产线的优点很多，但由于自动化程度高，故障率远远高于传统的涂装生产线。比如，过去使用的小灵通，多年来正常使用都没有问题。但是，目前智能手机的故障率相对较高，目前普通手机的寿命为2年左右。所以自动化程度越高，自动喷涂生产线如何稳定运行成了企业平稳发展的一个重要要素。无锡涂装设备厂概述了自动涂装生产线如何顺利运行。
1.运输系统:运输系统相当于人体血液，运输系统一旦瘫痪，自动涂装生产线就不能正常工作。要保证输送系统的稳定性，首先要确保输送线的润滑系统正常运行，每天工作人员要检查输送线的润滑状况，调整供油系统的供油比率，保证输送系统上容易弯曲的地方保持一定的润滑度。
2.预处理:预处理保证工件进入下一道工序前表面清洁无污垢，避免发生漏液，特别是发生漏液时，首先各道工序的药液相互反应，可能导致药液性能下降，工件表面处理不干净。因此，预处理各工序的过渡段需要合理的设计尺寸。
3.涂装系统:涂装系统是自动涂装生产线的心脏，这也是涂装生产线整体科技含量的核心部分。因此，所用的自动涂装系统应尽量使用国内外品牌产品，为了降低投入成本，不得使用廉价的涂装系统。
4.干燥系统:干燥系统的稳定运行是影响工件表面外观质量的重要因素之一。烘干工件时，烘干炉的前后温度需要保持在±5度左右，这样烘烤出来的工件表面不会有色差。成品率大幅度提高。
只要实现这四点，就能保证基本的自动涂装生产线的稳定运转，提高企业的经济效益和竞争力。
以上内容由温岭市华宇生产流水线制造厂整理提供。华宇生产流水线是一家专业生产、设计、安装、调试、运输、维护为一体的流水线设备企业。建厂26年来，凭着先进的现代化生产管理体系，产品不断创新，制造出成套悬挂物件输送线，各类皮带式输送线、涂装线、板链线、整机线、清洗线、自动化组合装配生产设备，仓储等产品系列。产品广泛应用于汽车、摩托车、电动自行车及配件、清洗机、汽油机、缝糿机、电机、仪器仪表、家用电器、电脑、彩电、空调器、电冰箱、洗衣机、炊具、节能机、化妆品、通信、交通、水泵、食品塑料制品等电子行业各种装配生产,为企业生产提高效率，降低人力成本。热忱欢迎新老客户来厂参观、洽谈合作！
The rapid development of current technology has brought about the era of industrial automation. Many companies that require surface coating for their products are gradually choosing automatic coating production lines. The automatic coating production line has many advantages, but due to the high degree of automation, the failure rate is much higher than that of the traditional coating production line. For example, the PHS used in the past has no problem with normal use for many years. However, the current failure rate of smart phones is relatively high, and the current life of ordinary phones is about 2 years. Therefore, the higher the degree of automation, the stable operation of the automatic spraying production line has become an important element of the stable development of the enterprise. Wuxi Coating Equipment Factory outlined how the automatic coating production line runs smoothly.
1. Transportation system: The transportation system is equivalent to human blood. Once the transportation system is paralyzed, the automatic coating production line will not work normally. To ensure the stability of the conveying system, first of all ensure the normal operation of the lubrication system of the conveying line. Every day, the staff shall check the lubrication condition of the conveying line, adjust the oil supply ratio of the oil supply system, and ensure that the easily bent places on the conveying system are kept at a certain level. Lubricity.
2. Pretreatment: Pretreatment ensures that the surface of the workpiece is clean and free of dirt before entering the next process, to avoid leakage, especially when leakage occurs, first of all the chemical liquids in each process react with each other, which may cause the performance of the chemical liquid to decrease, and the surface of the workpiece The handling is not clean. Therefore, the transition section of each pretreatment process requires reasonable design dimensions.
3. Coating system: The coating system is the heart of the automatic coating production line, and it is also the core part of the overall technological content of the coating production line. Therefore, the automatic coating system used should use domestic and foreign brand products as much as possible. In order to reduce the input cost, inexpensive coating systems should not be used.
4. Drying system: The stable operation of the drying system is one of the important factors affecting the surface quality of the workpiece. When drying the workpiece, the front and back temperature of the drying furnace needs to be maintained at about ±5 degrees, so that the surface of the baked workpiece will not have color difference. The yield rate is greatly improved.
As long as these four points are realized, the stable operation of the basic automatic coating production line can be guaranteed, and the economic efficiency and competitiveness of the enterprise can be improved.
The above content is organized and provided by Wenling Huayu Production Line Manufacturing Plant. Huayu production line is a professional production, design, installation, commissioning, transportation and maintenance line equipment enterprise. Since the establishment of the factory 26 years ago, with the advanced modern production management system and continuous product innovation, a complete set of suspended object conveyor lines, various belt conveyor lines, coating lines, plate chain lines, complete machine lines, cleaning lines, and automated combinations have been manufactured. Assemble production equipment, storage and other product series. Products are widely used in automobiles, motorcycles, electric bicycles and accessories, washing machines, gasoline engines, sewing machines, motors, instruments, household appliances, computers, color TVs, air conditioners, refrigerators, washing machines, cooking utensils, energy-saving machines, cosmetics, Various assembly and production of electronic industries such as communications, transportation, water pumps, food plastic products, etc., improve production efficiency and reduce labor costs for enterprises. Warmly welcome new and old customers to visit the factory and discuss cooperation!
