涂装生产线的运作是否方便和正常与涂装工艺平面布局图设计的好坏有着密不可分的联系。如果设计不合理和不合适，即使每一件设备都做得很完美，整个生产线也不容易使用。本文列举了平面布置中的七个常见错误，供读者参考。

　　1、设备选型不当：由于产品的要求不同，设备选型也有所不同，而各种设备有其优点，也有其缺点。而设计时不能向用户说明，制造后发现很不满意。例如，空气幕用于喷粉干燥通道的隔热，净化设备没有安装在有洁净度要求的工件上。这种错误是涂装线最常见的错误。

　　2.产量不符合设计指标:有些设计没有考虑悬挂方式、悬挂距离、升降坡度和水平转弯的干扰，生产时间没有考虑产品的废品率、设备利用率和高峰生产能力。结果，输出达不到设计准则。

　　3、输送设备设计不当：工件的输送方式有多种，设计不当，对生产能力、工艺操作、上下件都会产生不良后果。常见的是悬挂链运输，其承载能力和牵引能力需要计算和干涉图。链条的速度也需要设备的匹配。涂装设备对链条的平稳性、同步性也有要求。

　　4、工艺时间不够：有的设计为了降低造价，通过减少工艺时间来达到目的。常见的例子有:预处理过渡期时间不足，导致液体串；固化过程中没有考虑加热时间，导致固化不良。油漆流平时间不足导致漆膜流平不足；固化后，冷却不够，工件在喷漆(或下一个零件)时过热。

　　5、未考虑设备节能问题：当前，能源价格变化很快，而设计时，未能考虑这些问题，使得用户生产成本较高，有些用户不得不在使用较短时间内重新改造和购买设备。

　　6、设备工艺参数选择不当:目前，涂装线工艺参数选择不当的现象十分普遍。首先，选择单个设备的设计参数下限。第二，对设备系统的匹配重视不够。第三，头部没有完全设计好。

　　7、配套设备缺项：涂装生产线关联设备较多，有时为了降低报价，就省去了一些设备。也没能向用户说明，造成扯皮。常见的预处理加热设备、喷涂设备、送风设备、排气管设备、环保设备等。

　　以上内容由温岭市华宇生产流水线制造厂整理提供。华宇生产流水线是一家专业生产、设计、安装、调试、运输、维护为一体的流水线设备企业。建厂26年来，凭着先进的现代化生产管理体系，产品不断创新，制造出成套悬挂物件输送线，各类皮带式输送线、涂装线、板链线、整机线、清洗线、自动化组合装配生产设备，仓储等产品系列。产品广泛应用于汽车、摩托车、电动自行车及配件、清洗机、汽油机、缝糿机、电机、仪器仪表、家用电器、电脑、彩电、空调器、电冰箱、洗衣机、炊具、节能机、化妆品、通信、交通、水泵、食品塑料制品等电子行业各种装配生产,为企业生产提高效率，降低人力成本。热忱欢迎新老客户来厂参观、洽谈合作！

　　Whether the operation of the coating production line is convenient and normal is inseparable from the quality of the layout design of the coating process. If the design is unreasonable and inappropriate, even if every piece of equipment is perfect, the entire production line will not be easy to use. This article lists seven common errors in the layout for readers' reference.

　　 1. Improper equipment selection: Due to different product requirements, equipment selection is also different, and various equipment has its advantages and disadvantages. The design cannot be explained to the user, and it is found to be very unsatisfactory after manufacture. For example, the air curtain is used for the thermal insulation of the powder spray drying channel, and the purification equipment is not installed on the workpiece with cleanliness requirements. This kind of error is the most common error in painting lines.

　　2. The output does not meet the design indicators: some designs do not consider the interference of suspension mode, suspension distance, lifting slope and horizontal turning, and the production time does not consider the product rejection rate, equipment utilization rate and peak production capacity. As a result, the output fails to meet the design criteria.

　　3. Improper design of conveying equipment: There are many ways of conveying workpieces. Improper design will have adverse consequences on production capacity, process operations, and upper and lower parts. The most common is suspended chain transportation, and its carrying capacity and towing capacity require calculation and interference diagrams. The speed of the chain also needs to match the equipment. Painting equipment also has requirements for the stability and synchronization of the chain.

　　4. Insufficient process time: In order to reduce the cost, some designs achieve the goal by reducing the process time. Common examples are: insufficient pre-treatment transition period time, resulting in liquid string; during the curing process, heating time is not considered, resulting in poor curing. Insufficient paint leveling time leads to insufficient paint film leveling; after curing, the cooling is not enough, and the workpiece is overheated during painting (or the next part).

　　5. The energy conservation of equipment is not considered: Currently, energy prices are changing rapidly, and these issues are not considered when designing, which makes the user's production cost higher, and some users have to remodel and purchase equipment in a short period of time.

　　6. Improper selection of equipment process parameters: At present, the phenomenon of improper selection of process parameters of coating lines is very common. First, select the lower limit of the design parameters of a single device. Second, insufficient attention is paid to the matching of equipment systems. Third, the head is not fully designed.

　　7. Lack of supporting equipment: There are many related equipment in the coating production line. Sometimes in order to lower the price, some equipment is omitted. It also failed to explain to the user, causing wrangling. Common pretreatment heating equipment, spraying equipment, air supply equipment, exhaust pipe equipment, environmental protection equipment, etc.

　　 The above content is organized and provided by Wenling Huayu Production Line Manufacturing Plant. Huayu production line is a professional production, design, installation, commissioning, transportation and maintenance line equipment enterprise. Since the establishment of the factory 26 years ago, with the advanced modern production management system and continuous product innovation, a complete set of suspended object conveyor lines, various belt conveyor lines, coating lines, plate chain lines, complete machine lines, cleaning lines, and automated combinations have been manufactured. Assemble production equipment, storage and other product series. Products are widely used in automobiles, motorcycles, electric bicycles and accessories, washing machines, gasoline engines, sewing machines, motors, instruments, household appliances, computers, color TVs, air conditioners, refrigerators, washing machines, cooking utensils, energy-saving machines, cosmetics, Various assembly and production of electronic industries such as communications, transportation, water pumps, food plastic products, etc., improve production efficiency and reduce labor costs for enterprises. Warmly welcome new and old customers to visit the factory and discuss cooperation!