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流水线插件线的技术要求

  企业中应用的流水线设备种类繁多:大致可分为皮带流水线、滚筒流水线、不锈钢链板线、网带输送机、装配流水线、流水线插件线、流水线工作台等流水线设备,今天我们重点讲解关于流水线插件线的技术要求:

  流水线生产线插件线的组合及配置可任意变化,每台机长为3M,2.4M两种可随时变更,组成及配置,插件线速度可用变速旋钮调整所需输送速度,宽度可与电路板宽度随时高速,机身由铝合金构成,操作摇杆可轻易调整插件宽度30-320mm,基板与插件线接触面只有2.5mm。

  流水线插件线线体配置

  流水线插件线结构美观,轻巧方便,实用性强,灵活组合。通常每2米或2.4米为一基本单元进行传动或调宽,专用铝合金导轨,靠近操作面一边导轨固定,另一边可移动,并通常放置料盒架,保证操作每一次拾取元件距离最小,提高生产效率,常规适用基板宽度50-300MM。

  1.流水线线体配置:日光灯;电风扇;工艺图板;工具箱配有电源插座(正规电源是110V,因为考虑到人身安全,所以在现在的自动化流水线体上都会采用到110V电压供电) ;摇杆;元件盒;EM操作手册说明书架。线体高度为2M,其中工作面高度可调;线体长度根据产品的装配工艺编排计算得出。

  2.流水线线体结构设计美观大方,机架采用模具生产,一致性好,矩形管、板材选用优质标准材料,采用喷塑工艺。整条线充分体现现代电子厂自动化生产特征。线体由若干个标准型2米单元组成。每个单元为相对独立的整体,工作高度720~760可调,照明采用30W直管荧光。

  3.安装调整心托辊组:有多种类型如中心转轴式、四连杆式、立辊式等,其原理是采用阻挡或托辊在水平面内方向转动 ,阻挡或产生横向推力使皮带主动向心,达到调整皮带跑偏的目的。平常在流水线设备总长度较短时或流水线设备双向运 行时采用此方法比较合理,缘故原由是较短流水线设备更容易跑偏并且不容易调整。

  4.调整承载托辊组。流水线的皮带在整个皮带输送机的中部跑偏时可调整托辊组的位置来调整跑偏;在制造时托辊组的两侧安装孔都加工成长孔,以便进行调整。详细方法是皮带偏向哪一侧,托辊组的哪一侧朝皮带前进方向前移潍坊设计,或另外一侧后移。

  以上内容由温岭市华宇生产流水线制造厂整理提供。华宇生产流水线是一家专业生产、设计、安装、调试、运输、维护为一体的流水线设备企业。建厂26年来,凭着先进的现代化生产管理体系,产品不断创新,制造出成套悬挂物件输送线,各类皮带式输送线、涂装线、板链线、整机线、清洗线、自动化组合装配生产设备,仓储等产品系列。产品广泛应用于汽车、摩托车、电动自行车及配件、清洗机、汽油机、缝糿机、电机、仪器仪表、家用电器、电脑、彩电、空调器、电冰箱、洗衣机、炊具、节能机、化妆品、通信、交通、水泵、食品塑料制品等电子行业各种装配生产,为企业生产提高效率,降低人力成本。热忱欢迎新老客户来厂参观、洽谈合作!

  There are many types of assembly line equipment used in enterprises: it can be roughly divided into belt assembly lines, drum assembly lines, stainless steel chain plate lines, mesh belt conveyors, assembly lines, assembly line plug-in lines, assembly line workbenches and other assembly line equipment. Today we will focus on the assembly line plug-ins Technical requirements of the line:

  The combination and configuration of the plug-in line of the assembly line production line can be changed arbitrarily. The length of each machine is 3M and 2.4M. The composition and configuration can be changed at any time. The linear speed of the plug-in can be adjusted by the variable speed knob. The width can be adjusted to the width of the circuit board at any time. High-speed, the body is made of aluminum alloy, the operating rocker can easily adjust the width of the plug-in 30-320mm, and the contact surface between the substrate and the plug-in line is only 2.5mm.

   Assembly line plug-in line body configuration

  The assembly line plug-in line has beautiful structure, light weight and convenience, strong practicability, and flexible combination. Usually every 2 meters or 2.4 meters is a basic unit for transmission or width adjustment. Special aluminum alloy guide rails are fixed on one side of the guide rail close to the operation surface, and the other side can be moved. The material box rack is usually placed to ensure that the distance between picking components is minimized during each operation. Improve production efficiency, conventionally suitable for substrate width 50-300MM.

  1. Assembly line body configuration: fluorescent lamp; electric fan; process drawing board; tool box is equipped with a power socket (the regular power supply is 110V, because personal safety is considered, so the current automatic assembly line body will use 110V voltage power supply); Rocker; component box; EM operation manual instruction holder. The height of the line body is 2M, in which the height of the working surface is adjustable; the length of the line body is calculated according to the assembly process of the product.

  2. The assembly line body structure is beautiful and generous, the frame is produced by molds, and the consistency is good. The rectangular tubes and plates are made of high-quality standard materials and sprayed. The entire line fully embodies the characteristics of automated production in modern electronics factories. The line body is composed of several standard 2-meter units. Each unit is a relatively independent whole, the working height is adjustable from 720 to 760, and the lighting adopts 30W straight tube fluorescence.

  3. Installation and adjustment of the core roller group: There are many types such as central shaft type, four-link type, vertical roller type, etc. The principle is to use blocking or rollers to rotate in the horizontal plane, blocking or generating lateral thrust to make the belt active Centripetal to achieve the purpose of adjusting belt deviation. It is usually reasonable to use this method when the total length of the assembly line equipment is short or when the assembly line equipment is in two-way operation. The reason is that the shorter assembly line equipment is more prone to deviation and difficult to adjust.

   4. Adjust the bearing roller group. When the belt of the assembly line deviates in the middle of the entire belt conveyor, the position of the roller group can be adjusted to adjust the deviation; during manufacturing, the mounting holes on both sides of the roller group are processed with long holes for adjustment. The detailed method is which side of the belt is biased, which side of the roller set is moved forward in the direction of belt advancement, or the other side is moved backward.

  The above content is organized and provided by Wenling Huayu Production Line Manufacturing Plant. Huayu production line is a professional production, design, installation, commissioning, transportation and maintenance line equipment enterprise. Since the establishment of the factory 26 years ago, with the advanced modern production management system and continuous product innovation, a complete set of suspended object conveyor lines, various belt conveyor lines, coating lines, plate chain lines, complete machine lines, cleaning lines, and automated combinations have been manufactured. Assemble production equipment, storage and other product series. Products are widely used in automobiles, motorcycles, electric bicycles and accessories, washing machines, gasoline engines, sewing machines, motors, instruments, household appliances, computers, color TVs, air conditioners, refrigerators, washing machines, cooking utensils, energy-saving machines, cosmetics, Various assembly and production of electronic industries such as communications, transportation, water pumps, food plastic products, etc., improve production efficiency and reduce labor costs for enterprises. Warmly welcome new and old customers to visit the factory and discuss cooperation!

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