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流水线、输送线、装配线设备工程机械

  装配线发动机是汽车领域技术最密集的关键部件,在汽车发动机装配过程中,由于被装配零件的多样性、工艺的繁琐性,汽车发动机装配线就显得尤为重要。汽车发动机装配线是一个对发动机顺序装配的流水线工艺过程,每个工位之间是流水线生产,因此,每个环节的控制都必须具备高可靠性和一定的灵敏度,才能保证生产的连续性和稳定性。合理地规划发动机装配线可以更好地实现产品的高精度、高效率、高柔性和高质量。

  The assembly line engine is the most technologically intensive key component in the automotive field. During the assembly process of the automobile engine, due to the diversity of the assembled parts and the cumbersome process, the automobile engine assembly line is particularly important. The automobile engine assembly line is an assembly line process of sequential assembly of engines. Each station is production line. Therefore, the control of each link must have high reliability and a certain sensitivity to ensure the continuity and stability of production Sex. Reasonable planning of the engine assembly line can better realize the high precision, high efficiency, high flexibility and high quality of the product.


  汽车发动机装配线主要包括总装线、分装线、工位器具及线上工具等。在总装线和分装线上,目前国内普遍采用柔性输送线输送工件,并在线上配置自动化装配设备以提高效率。柔性输送线主要有:摩擦辊道和启停式动力辊道两种。装配线上的自动化设备主要有自动打号机、拧紧机、自动翻转机以及其它专用装配设备等,可大大提高装配线的装配能力。

  The automobile engine assembly line mainly includes the final assembly line, the sub-assembly line, the station appliances and the online tools. In the final assembly line and the sub-assembly line, flexible conveyor lines are widely used in China to transport workpieces, and automated assembly equipment is configured on the line to improve efficiency. Flexible conveyor lines mainly include: friction roller table and start-stop power roller table. The automation equipment on the assembly line mainly includes automatic marking machines, tightening machines, automatic turning machines and other special assembly equipment, which can greatly improve the assembly capacity of the assembly line.


  目前,装配线普遍采用现场总线控制方式,通过现场分布I/O统一控制装配线的运行及完成各工位间的通讯。组建现场信息监控系统采用以太网等方式,完成装配线上的信息采集、排产下达、工位监控及装配提示等功能。

  At present, the assembly line generally adopts the field bus control method, and the operation of the assembly line is uniformly controlled through the field distributed I/O and the communication between the various stations is completed. The establishment of on-site information monitoring system adopts methods such as Ethernet to complete the functions of information collection, production scheduling, station monitoring and assembly prompts on the assembly line.


  发动机装配在其生产过程中是不可缺少的重要步骤,而合理地规划发动机装配线可以更好地实现产品的高精度、高效率、高柔性和高质量。在现代化的发动机生产装配线中,成熟的装配工艺、设备选择、质量控制及物流方式均值得人们去借鉴。

  Engine assembly is an indispensable and important step in its production process, and reasonable planning of the engine assembly line can better achieve high precision, high efficiency, high flexibility and high quality of products. In the modern engine production assembly line, mature assembly technology, equipment selection, quality control and logistics methods are all worthy of reference.


  在发动机生产中,装配线是发动机最终状态、最终结构、最终精度的展示,对确保发动机的精度、质量至关重要。一条发动机装配线要保证发动机的装配技术条件,实现高精度;要保证装配节拍,实现高效率;要多机型同时装配,实现高柔性;要有效地控制装配精度,实现高质量。要实现以上几个方面必须从生产线的规划开始着手。

  In engine production, the assembly line is the display of the final state, final structure, and final accuracy of the engine, which is essential to ensure the accuracy and quality of the engine. An engine assembly line must ensure the assembly technical conditions of the engine to achieve high precision; ensure the assembly cycle to achieve high efficiency; multiple models must be assembled at the same time to achieve high flexibility; it must effectively control the assembly accuracy to achieve high quality. To achieve the above aspects, we must start with the planning of the production line.


  一条发动机装配线尽管具备各种功能,但其最终目的、最基本功能就是保质、保量和按节拍装配出合格的发动机,究竟是否具备这些功能,还要经生产实践检验,在实际生产中验证。新工艺、新技术及新产品的不断涌现,使发动机装配向智能化、数字化和可视化发展,未来的发动机装配线的规划将有更多选择。

  Although an engine assembly line has various functions, its ultimate goal and most basic function is to ensure quality, quantity and to assemble a qualified engine according to the rhythm. Whether it has these functions or not has to be tested in production practice and verified in actual production. With the continuous emergence of new processes, new technologies and new products, the engine assembly will develop towards intelligence, digitization and visualization, and there will be more options for future engine assembly line planning.


  以上内容由温岭市华宇生产流水线制造厂整理提供。华宇生产流水线是一家专业生产、设计、安装、调试、运输、维护为一体的流水线设备企业。建厂26年来,凭着先进的现代化生产管理体系,产品不断创新,制造出成套悬挂物件输送线,各类皮带式输送线、涂装线、板链线、整机线、清洗线、自动化组合装配生产设备,仓储等产品系列。产品广泛应用于汽车、摩托车、电动自行车及配件、清洗机、汽油机、缝糿机、电机、仪器仪表、家用电器、电脑、彩电、空调器、电冰箱、洗衣机、炊具、节能机、化妆品、通信、交通、水泵、食品塑料制品等电子行业各种装配生产,为企业生产提高效率,降低人力成本。热忱欢迎新老客户来厂参观、洽谈合作!

  The above content is organized and provided by Wenling Huayu Production Line Manufacturing Plant. Huayu production line is a professional production, design, installation, commissioning, transportation and maintenance line equipment enterprise. Since the establishment of the factory 26 years ago, with the advanced modern production management system and continuous product innovation, a complete set of suspended object conveyor lines, various belt conveyor lines, coating lines, plate chain lines, complete machine lines, cleaning lines, and automated combinations have been manufactured Assemble production equipment, storage and other product series. Products are widely used in automobiles, motorcycles, electric bicycles and accessories, washing machines, gasoline engines, sewing machines, motors, instruments, household appliances, computers, color TVs, air conditioners, refrigerators, washing machines, cooking utensils, energy-saving machines, cosmetics, Various assembly and production of electronic industries such as communications, transportation, water pumps, food plastic products, etc., improve production efficiency and reduce labor costs for enterprises. Warmly welcome new and old customers to visit the factory and discuss cooperation!

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