由于输送设备属非标产品，结构形式也多种多样，我们需要根据客户的工艺要求为客户量身定做合适的输送线，以满足不同布置形式的作业线需要。作为专业的流水线设计、生产、安装的专业厂家，转弯皮带输送线也是经常设计的，诚展自动化为您详细介绍这种结构形式的输送线设计、安装调试时要注意哪些事项：
Since the conveying equipment is a non-standard product, and the structure is also diverse, we need to tailor a suitable conveying line for the customer according to the customer's process requirements to meet the needs of different layout forms. As a professional manufacturer of assembly line design, production and installation, the turning belt conveyor line is also often designed. Chengzhan Automation will introduce you in detail about the design, installation and commissioning of this structure of the conveyor line:
因为转弯处采取的措施是安装支撑角和内曲线抬高角，前者是必要条件，后者视情况而定，因此取值很重要。
Because the measures taken at the turning point are the installation support angle and the inner curve elevation angle, the former is a necessary condition, and the latter depends on the situation, so the value is very important.
当转弯段采用加大成槽角和采用内曲线抬高角时，转弯段的前后要有一个过渡段，在过渡段内，承载分支与回空分支托辊间距通常按考虑，机架内侧的抬高坡度一般取在转弯段，承载与回空分支托辊间距越小，以后调整、调试越容易，输送带运行越稳定。但不能过密，过密时阻力增大，导致弯曲半径的增大。根据经验一般取L1=（0.75-1）m,L2=(1.5-2)m.由于井下带式输送线标准机架长度一般为因此机架长度需结合支撑角甲与内曲线抬高角作相应的改造。承载托辊与空程托辊组的轴线在安装架上要保证有一定的摆动量。
When the turning section adopts the increased groove angle and the inner curve elevation angle, there must be a transition section before and after the turning section. In the transition section, the distance between the load-bearing branch and the empty branch roller is usually considered, and the inner side of the frame is raised The slope is generally taken in the turning section. The smaller the distance between the load-bearing and emptying branch rollers, the easier it is to adjust and debug in the future, and the conveyor belt runs more stable. But it should not be too dense. When it is too dense, the resistance will increase, resulting in an increase in the bending radius. According to experience, generally take L1=(0.75-1)m, L2=(1.5-2)m. Since the standard frame length of underground belt conveyor line is generally, the frame length needs to be combined with the support angle and the elevation angle of the inner curve. The transformation. The axis of the supporting roller and the idler roller group must have a certain amount of swing on the mounting frame.
弯曲带式输送线在安装前，首先要按照施工放线，要保证弯曲段的转弯半径。同时在安装弯曲段托辊时，要注意托辊轴线的体倾斜方向。在整机安装完毕开车调试前，除按直线布置的带式输送线调整外，还需考虑两点：
Before the installation of the curved belt conveyor line, the line must be laid out according to the construction first, and the turning radius of the curved section must be ensured. At the same time, when installing the curved section idler, pay attention to the inclination direction of the idler axis. Before the whole machine is installed and commissioned, in addition to the adjustment of the belt conveyor line arranged in a straight line, two points need to be considered:
一是按要求的初张力大小，调整拉紧装置；
One is to adjust the tension device according to the required initial tension;
二是安装支撑角不要调整得太大。
Second, do not adjust the installation support angle too much.
在开车调试中，首先要进行空载运行调试，调试的主要任务是纠正输送带的跑偏，当调整承载侧输送带时一定要从装载滚筒开始沿输送带的运行方向向前进行。要边调托辊边注意观察输送带的运行情况，切不能多点同时进行调整。在弯曲段经调试可使得输送带稍微向内跑偏。要注意每组托辊的安装支撑角基本相同。同样，回空侧输送带要从卸载滚筒开始沿输送带的运行方向向前调试。在空载调试经一定时间运转正常后，可以进行加载调试。实践证明，如空载运转正常，加载运行一般不会有问题或经稍微调试就能投入正常运转。
During start-up commissioning, the first step is to carry out no-load operation commissioning. The main task of commissioning is to correct the deviation of the conveyor belt. When adjusting the load-bearing conveyor belt, it must start from the loading roller and proceed along the running direction of the conveyor belt. Pay attention to the operation of the conveyor belt while adjusting the idler rollers, and do not adjust at multiple points at the same time. Adjusting in the curved section can make the conveyor belt run slightly inward. It should be noted that the installation support angle of each group of rollers is basically the same. Similarly, the conveyor belt on the return air side should be debugged forward along the running direction of the conveyor belt from the unloading roller. After no-load debugging runs normally for a certain period of time, load debugging can be carried out. Practice has proved that if the no-load operation is normal, there is generally no problem with the load operation or it can be put into normal operation after a little debugging.
以上内容由温岭市华宇生产流水线制造厂整理提供。华宇生产流水线是一家专业生产、设计、安装、调试、运输、维护为一体的流水线设备企业。建厂26年来，凭着先进的现代化生产管理体系，产品不断创新，制造出成套悬挂物件输送线，各类皮带式输送线、涂装线、板链线、整机线、清洗线、自动化组合装配生产设备，仓储等产品系列。产品广泛应用于汽车、摩托车、电动自行车及配件、清洗机、汽油机、缝糿机、电机、仪器仪表、家用电器、电脑、彩电、空调器、电冰箱、洗衣机、炊具、节能机、化妆品、通信、交通、水泵、食品塑料制品等电子行业各种装配生产,为企业生产提高效率，降低人力成本。热忱欢迎新老客户来厂参观、洽谈合作！
The above content is organized and provided by Wenling Huayu Production Line Manufacturing Plant. Huayu production line is a professional production, design, installation, commissioning, transportation and maintenance line equipment enterprise. Since the establishment of the factory 26 years ago, with the advanced modern production management system and continuous product innovation, a complete set of suspended object conveyor lines, various belt conveyor lines, coating lines, plate chain lines, complete machine lines, cleaning lines, and automated combinations have been manufactured Assemble production equipment, storage and other product series. Products are widely used in automobiles, motorcycles, electric bicycles and accessories, washing machines, gasoline engines, sewing machines, motors, instruments, household appliances, computers, color TVs, air conditioners, refrigerators, washing machines, cooking utensils, energy-saving machines, cosmetics, Various assembly and production of electronic industries such as communications, transportation, water pumps, food plastic products, etc., improve production efficiency and reduce labor costs for enterprises. Warmly welcome new and old customers to visit the factory and discuss cooperation!
