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输送流水线:输送机传动链条发生故障的几种表现形式

  输送流水线:输送链条应该是最常见的一种工业链条。在工业生产过程中,尤其是在很多的食品加工中,输送机链条均以流水线的方式使用,使用范围广、使用频率高,因此也常常会发生磨损的故障,如果再加之使用方法的不当,会对链条造成极大的损伤。

  Conveying assembly line: Conveying chain should be the most common kind of industrial chain. In the industrial production process, especially in many food processing, conveyor chains are used in an assembly line, with a wide range of use and high frequency of use. Therefore, wear failures often occur. If the use method is improper, Will cause great damage to the chain.


  输送机链条发生故障主要有两种表现形式:一种是由磨损出现的失效;一种是由疲劳导致的失效。

  Conveyor chain failure has two main manifestations: one is failure due to wear; the other is failure due to fatigue.


  磨损出现的失效是最常见的也是最明显的一种表现形式。出现这一故障的原因有很多,主要的原因是链条材质较差和工人的操作不当。链条整体最容易出现磨损的部位是链轮和销轴。这两个部位出现磨损主要是由于局部润滑不足,因此为了避免这一现象发生,操作人员应注意经常检查润滑效果,及时添加润滑油,检查润滑油里是否有磨料或者改变润滑方式。链轮出现轻微磨损后,可以将链轮反装,让磨损较轻的一面朝向链条。除此之外,如果使用环境恶劣或者润滑密封不良,就会引起铰链磨损,一旦链条铰链发生磨损,链节变长,工作时容易引起跳齿或者脱链,降低链条使用寿命,加速链条失效。

  Failure due to wear is the most common and obvious manifestation. There are many reasons for this failure. The main reason is poor chain material and improper operation by workers. The most easily worn parts of the chain as a whole are the sprocket and pin. The wear of these two parts is mainly due to insufficient local lubrication. Therefore, in order to avoid this phenomenon, the operator should pay attention to frequently check the lubrication effect, add lubricant in time, check whether there is abrasive in the lubricant or change the lubrication method. After the sprocket is slightly worn, the sprocket can be reversed so that the side with the lighter wear faces the chain. In addition, if the use environment is bad or the lubrication seal is poor, it will cause the hinge to wear. Once the chain hinge is worn, the chain link becomes longer, and it is easy to cause tooth jumping or chain disconnection during work, reducing the service life of the chain and accelerating the chain failure.


  下面我们再谈谈由疲劳导致的失效。目前,我国的大多数工厂都是工人休息,机器不休息,因此,输送机链条常常会过度使用,出现疲劳失效而发生故障,也就是说链条在运行过程中承受了过度的负荷,导致受力不均匀,很容易出现断裂或者被挤压的情况。对于这种情况我们链条厂只有通过强化零部件的方式来解决。

  Let's talk about the failure caused by fatigue. At present, most factories in our country have workers rest, and the machines do not rest. Therefore, conveyor chains are often overused and fail due to fatigue. That is to say, the chain bears excessive load during operation, resulting in stress. Uneven, it is easy to break or be squeezed. For this situation, our chain factory can only solve this problem by strengthening parts.


  此外,在低速重载传动过程中,过载拉断也是一种常见的失效形式。链条在一定使用寿命下,润滑密封不良,或者工况恶劣时,就会加速磨损,导致极限功率大幅下降,出现过载拉断的故障。

  In addition, in the process of low-speed and heavy-duty transmission, overload breaking is also a common form of failure. Under a certain service life of the chain, when the lubrication and sealing are poor, or the working condition is bad, it will accelerate the wear, resulting in a significant drop in the limit power, and an overload failure.


  以上内容由温岭市华宇生产流水线制造厂整理提供。华宇生产流水线是一家专业生产、设计、安装、调试、运输、维护为一体的流水线设备企业。建厂26年来,凭着先进的现代化生产管理体系,产品不断创新,制造出成套悬挂物件输送线,各类皮带式输送线、涂装线、板链线、整机线、清洗线、自动化组合装配生产设备,仓储等产品系列。产品广泛应用于汽车、摩托车、电动自行车及配件、清洗机、汽油机、缝糿机、电机、仪器仪表、家用电器、电脑、彩电、空调器、电冰箱、洗衣机、炊具、节能机、化妆品、通信、交通、水泵、食品塑料制品等电子行业各种装配生产,为企业生产提高效率,降低人力成本。热忱欢迎新老客户来厂参观、洽谈合作!

  The above content is organized and provided by Wenling Huayu Production Line Manufacturing Plant. Huayu production line is a professional production, design, installation, commissioning, transportation and maintenance line equipment enterprise. Since the establishment of the factory 26 years ago, with the advanced modern production management system and continuous product innovation, a complete set of suspended object conveyor lines, various belt conveyor lines, coating lines, plate chain lines, complete machine lines, cleaning lines, and automated combinations have been manufactured Assemble production equipment, storage and other product series. Products are widely used in automobiles, motorcycles, electric bicycles and accessories, washing machines, gasoline engines, sewing machines, motors, instruments, household appliances, computers, color TVs, air conditioners, refrigerators, washing machines, cooking utensils, energy-saving machines, cosmetics, Various assembly and production of electronic industries such as communications, transportation, water pumps, food plastic products, etc., improve production efficiency and reduce labor costs for enterprises. Warmly welcome new and old customers to visit the factory and discuss cooperation!

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